擠塑控制

NEXiS? CS5G / CS1000 擠塑控制器

NEXiS? ?CS1000-S controller - front view
NEXiS? ?CS1000 - connector panel view
NEXiS? ?CS5G - software screenshot

產品特點

 

  • 對電線電纜絕緣擠出線的絕緣厚度進行PI控制。
  • 配合博騰產品先進的線路控制軟件,?NEXiS??CS5G觸摸屏產品既能控制NEXiS??CS1000-S 也能控制NEXiS??CS1000-T
  • ?NEXiS??CS1000-S?可以控制一個擠出機絞盤驅動器,NEXiS?CS1000-T可控制者兩個擠出機,來擠出雙擠出線(如尼龍夾套、聚氯乙烯絕緣THWN或THHN電纜)。
  • NEXiS??CS1000-S 控制器可接收多達3 臺DG直徑測量儀的數據; NEXiS??CS1000-T?控制器可接收多達6 臺DG直徑測量儀的數據。
  • 可獨立設置公差,收縮,報警功能和速度輸入。
  • 高度通用和可定制的控制解決方案,可以適用于幾乎任何擠壓應用。
  • 可無縫集成 Proton InteliSENS?SL和SLR系列測速儀來測量速度和長度。
  • 可無縫集成一個Proton InteliSENS?DG系列直徑測量儀來測量絕緣外徑。
  • 安裝在19英寸的架子外殼。

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NEXiS? CS5G / CS1000 擠塑控制器

Introduction

The Proton Products NEXiS? CS5G Series of controllers are for use on wire insulation or other extrusion production lines.

NEXiS? CS5G Systems consist of a NEXiS? CS5G touch screen PC connected to either a NEXiS? CS1000-S (single extruder or capstan drive) or NEXiS? CS1000-T (double extruder) controller. The NEXiS? CS5G functions as a sophisticated user interface for configuring and monitoring the NEXiS? CS1000 controller.

NEXiS? CS1000 controllers connect to Proton Products diameter gauges and speed and length gauges for measurement of insulation diameter and line speed respectively. These measurements are then fed into a PI feedback controller whose fully-isolated and floating output may be used to drive insulation extruders or capstan drives.

Insulation diameter is thus actively controlled and kept within tolerance by the NEXiS? CS1000 controller.

CS-Operating-Principle

Variants

Variants
Description
NEXiS? CS5G + CS1000-SSingle channel controller supports one PI feedback control output and up to 3 DG gauges.
NEXiS? CS5G + CS1000-TDual channel controller supports two PI feedback control outputs and up to 6 DG gauges.

Specifications

NEXiS? CS5G touch screen PC

Screen
17-inch colour graphical touch screen display

NEXiS? CS1000-S controller

(NEXiS? CS1000-T controllers duplicate all functions below for a total of 6× DG Series gauges and 2× PI Controller outputs).

Serial communicationsRS232USBCANbus - (for connection to up to 3× DG Series gauges)
Line speed inputsAnalogueTwo inputs available for 0 to 10V and 0 to 50V analogue line speed signals; end-user configurable scaling
PulseTwo inputs available for 0 to 3V and 0 to 10V pulsed line speed signals; maximum frequency 250 kHz; end-user configurable scaling
4×Relay contact outputsFunction (end-user configurable)Gauge OKSSFD lump or neck flaw detectedX or Y upper tolerance exceededX or Y lower tolerance exceeded
X upper tolerance exceededX lower tolerance exceededY upper tolerance exceededY lower tolerance exceeded
ElectricalMaximum voltage50VDC / 30VAC
Maximum current500mA
On resistance (@ 100mA)< 0.1Ω
Off resistance> 10 MΩ
Analogue output 1Function (end-user configurable)?X?XY
ElectricalOutput voltage range0V to +10V
Maximum output current2mA
Resolution16-bit
Output voltage scaling is end-user configurable
Analogue output 2Function (end-user configurable)?YAverage Error
ElectricalOutput voltage range?Y: 0V to +10V
Average Error: -10V to +10V
Maximum output current2mA
Resolution16-bit
Output voltage scaling is end-user configurable
Control algorithmAdvanced Control Algorithm (ACA)
SPCGraphical histogramCpCpk
SPC controlStatistical Process Control: minimize insulation material consumption whilst maintaining in tolerance insulation diameter
FFTFast Fourier Transform: displays amplitude versus frequency of periodic diameter variations
SSFDSingle Scan Flaw Detection: detection of lump and neck flaws
PresetsNominal diameter+Tolerance-Tolerance+Flaw (Lump)-Flaw (Neck)
Product recipes50 sets of product presets may be stored in memory for rapid recall
StatisticsMean diameterStandard deviation (sigma)Maximum diameterMinimum diameter
Specification
Minimum
Typical
Maximum
Units
Power supply voltage (rms)84264VAC
Power supply frequency47440Hz
Power supply current (rms)1A
Power consumption35W
Ambient temperature545°C
41113°F
Relative humidity @ 38°C / 105°F90%
Ingress Protection (IP) ratingIP50-
PI Controller output voltage-1010V
PI Controller output current10mA
PI Controller output resistance10Ω
PI Controller resolution12bit
山西泳坛夺金玩法